Systems : Mezzanines

 

Custom work structures to connect processes and equipment. Our team will design around existing equipment and facilities layout to build a mezzanine tailor made to your space. We can incorporate your process and batch equipment into the support system. We commonly accommodate the following types of equipment: Scales / Weighers, Vibratory Feeders, Linear motion / Fastback conveyors, bucket elevators, magnetic separators, metal detectors/ x-ray.

Our process begins in SolidWorks 3D cad. Every mezzanine system and component is computer designed for maximum efficiency and quality. By leveraging cnc technology, we can maintain design fidelity and deliver accurate systems on time. If changes are needed down the road to accommodate new processes or equipment, we can update the design, and supply accurate change parts quickly. No remeasuring or guess work. Just accurate updates done right the first time.

Contact us today to get a free quote. 

DECKING OPTIONS:

  • Diamond Plate 

  • Anti-Slip HDPE Composite decking

  • Fabricated Tread Plate

  • Open Profile - Washdown*

    • *Can require site welding

SURFACE FINISHES:

  • MILD STEEL / POWDERCOAT

    • Effective solution for dry processing environments

    • Highly aesthetic uniform finish

    • Excellent Price / Performance Ratio

    • Recommended for pre-packaged items

      • (Individual wrapped candy etc.)

  • STAINLESS LEVEL 1 - Mill Finish

    • SS304 - MILL FINISH

    • Cost Effective Structural Finish

    • Raw / Production Steel Finish

    • Excellent Price / Performance Ratio

    • Great For Structural Components

    • Reduced Corrosion Resistance over mild steel

  • STAINLESS LEVEL 2 - Glass Bead Blasted

    • SS304 - GLASS BEAD FINISH

    • Food Grade Industrial Finish

    • Uniform blasted finish

    • Great corrosion resistance

    • Easy to clean

  • STAINLESS LEVEL 3 - #4 Grained

    • SS304 - #4 GRAINED FINISH

    • High Quality Aesthetic Finish

    • Excellent Cleanability

    • 120 Grit Standard

  • STAINLESS LEVEL 4 - SANITARY

    • SS304 (GLASS BEAD FINISH)

    • OPEN PROFILE DESIGN / NO CLOSED SECTIONS

    • FULL WELD, NO GAPS

    • FREE OF SLAG, BURRS, SPATTER

    • SLOPED CONNECTION SURFACES

    • WELDED BOSSES FOR PLATE – PLATE SPACING

    • MEETS SANITARY / FULL WASHDOWN REQ.

  • STAINLESS LEVEL 5 - MARINE

    • ALL ITEMS FROM LEVEL 4

    • ADDS SS316L

    • HIGHEST LEVEL OF CORROSION RESISTANCE

TREATMENT OPTIONS:

  • Pickled / Passivated - Improves Corrosion Performance

    • Chemical Cleaning Process

    • Improves Performance Of All Finishes

    • Easy To Maintain

    • Can Be Used To Restore Oxidized Stainless

  • Electropolished

    • Size Limitations apply

    • Electrical Etching Process Removes Peaks / Valleys At Micro Level

    • Easy To Clean

    • Smooth / Reflective Surface

    • Can Increase Surface Tension

ADDITIONAL OPTIONS:

  • Kick Plate

    • Formed Kick Plate Standard On Diamond Plate Decking

    • Welded Kick Plate Available On Some Systems

    • Bolt On Kick Plate Available

  • Floor Drains

    • Channel Water Away From Components During CIP (Clean In Place)

    • Built in Grease Trap

    • Available Debris Keep Screen

    • Can Connect To Local Facility Drainage

  • Gutter System

    • Helps Collect Bulk Debris

    • Keeps Surrounding Floor / Equipment Clean

    • Designed To Aide CIP Systems

  • Conduit  / Piping Routing System

    • Keeps Wiring Out Of Process

    • Protects Sensitive Connectors

    • Maintains Access To Critical Control Points

    • Reduces Site Time By Trades

  • Removable Railing

    • Adds Bulk Access For Equipment Installation

    • Great For Low Headroom Situations

    • Meets Osha Guidelines For Safety